The phases and steps of Systematic Layout Planning (SLP) Choices and conditions for order-picking and storage Choices and conditions for material handling methods How to identify, agree and assure that your most important relationships are honored in your layout plan Short- and long-term space estimating and how to resolve space shortages Block and detailed layout plans and how to agree on the best Project planning and management Factors to consider and evaluate for warehouse site location and selection Relocation and installation planning Course Topics Module 1 – Systematic Layout Planning (SLP Fundamentals of Systematic Layout Planning (SLP) New facility layout; Relationship Charting & Diagramming Overview of the Full SLP Method: Phases; Fundamentals; Procedures and Conventions; Key documents and Outputs Key Input Data for Layout Planning: P Q R S T Module 2 – Order Picking and Storage Order-Picking & Storage (Less than Unit Load) Unit Load Storage Methods Automated Storage & Retrieval Case Problem: Storage Methods Selection Case Problem: Integration of Storage and Picking Methods Module 3 – Material Handling and Integration Material Handling Methods Supplemental Reading: Automatic Guided Vehicles Supplemental Reading: Conveying Supplemental Reading: Sortation Case Problem: Material Handling Methods Integration of Storage and Handling Methods Case Problem: Integration of Storage and Handling Methods Case Problem: Storage Methods and Ergonomics Module 4 – Flow and Other Relationships Types of Layouts & Definition of Activity-Areas Case Exercise: Flow of Materials Analysis Flow of Materials Analysis in SLP Supplemental Reading: Mag Count Combining Flow & Other Relationships Diagramming Activity Relationships Module 5 – Space Requirements and Block Layout How to Determine Space Required Space Relationship Diagrams How to Develop Layout Plans Case Exercise in Block Layout: Existing facility rearrangement How to Compare Material Handling Effort How to Evaluate and Select the Best Layout Plan Module 6 – Detailed Area Layouts Department, Small Area and Workplace Layouts Using SLP Rack and shelf Area Layouts Receiving, Shipping & Dock Area Layouts Supplemental Reading: Truck Docks Module 7 – Project Planning and Management Site Location and Selection Supplemental Reading: Network Analysis Layout and Equipment Installation Case Problem: Using SLP to plan an expansion Case Problem: Using SLP to evaluate a proposed plan Case Problem: Using SLP to re-plan when needs change Project Planning & Management Using SLP

How to see waste and problems, and connect to customer value The purpose of Lean and Six Sigma What is meant by a Lean Enterprise System Process Entropy and PDCA (Plan-Do-Check-Act) Customer value, the three types of processes, and the eight wastes How to define a problem with emphasis on eliminating waste Root cause identification The components of Lean thinking The role and components of Six Sigma

Case Exercise in Layout Planning Six-step simplified planning procedure, charts, and diagrams Systematic Layout Planning (SLP) Four phases of every layout project Systematic planning procedures, gathering and projecting data Profiling and Inventory Analysis Activity, order, and inventory profiles Zoning and picking methods Matching your methods to inventory levels and flows Storage capacity calculations Handling and Storing Equipment (Simple and Complex) Unit load handling, storage, case, and item picking Case Exercises in Methods Selection (storage, handling, order picking) Layouts and Flow Patterns Commodity, activity, and other storage zones Basic flow patterns and their benefits Charting your operations and defi ning your activity-areas Flow of Materials Analysis Ways to measure and visualize material flow Quantified flow diagram and flow analysis Combining flow and other-than flow relationships Case Exercise in Establishing and Estimating Space Requirements Shorter and longer range space projections Balancing space required to space available Case Exercise in Warehouse Layout and Materials Handling Adjusting for physical features of the facility Rack and aisle orientations Material Handling Methods Evaluation of Alternative Plans - Costs and Intangibles Detailed Layouts Rack storage and dock areas, shelving arrangements, and slotting Application of SLP to equipment layout Case Problem in Distribution Center Planning Developing a preliminary arrangement and improving the plan Integrating storage and handling methods Responding to changing and unforeseen requirements Organizing Your Layout Project Recap of phases, steps, and planning documents Working forms and templates for your next project

Manufacturing & Services Operations is a start anytime, self-paced course consisting of 7 Learning Blocks. Learning Block 1 – Manufacturing and Services Management Overview Learning Block 2 – Strategic Considerations in Manufacturing Learning Block 3 – Production Planning and Control Learning Block 4 – Operations Management Improvement Techniques Learning Block 5 - Manufacturing Service Related Operations Learning Block 6 – Assessing Performance Learning Block 7 – Systems and Technology

Demand Planning is a start anytime, self-paced course consisting of 6 Learning Blocks.   Learning Block 1 – Introduction to Demand Planning Learning Block 2 – Interaction between Demand Management & Order Management Learning Block 3 – Demand Planning Principles Learning Block 4 – Demand Planning Tools and Techniques Learning Block 5 - Communicating and Managing Demand Learning Block 6 – Contemporary Approaches to Demand Planning and Management

Supply Management and Procurement is a start anytime, self-paced course consisting of 8 Learning Blocks. Learning Block 1 – Supply Management and Procurement Overview Learning Block 2 – Strategic Sourcing Learning Block 3 – Supplier Identification and Evaluation Learning Block 4 – Supplier Negotiation and Contracting Learning Block 5 - Procurement Execution Learning Block 6 – Supplier Management Learning Block 7 – Procurement Organizations and Roles Learning Block 8 – Application of Laws and Ethics in Procurement

Inventory Management is a start anytime, self-paced course consisting of 6 Learning Blocks. Learning Block 1 – Introduction to Inventory Management Learning Block 2 – Monitoring and Analyzing Inventory Management Learning Block 3 – Inventory Control Learning Block 4 – Inventory Management and Forecasting Learning Block 5 - Managing Inventory in the Supply Chain Learning Block 6 – Inventory Performance Measurement & Financial Implications Introduction to the Supply Chain Game Supply Chain Game – Round I Supply Chain Game – Round II Supply Chain Game – Round III

Learning Block 1 – The Order Process Learning Block 2 – Returns and Reverse Logistics Learning Block 3 – Customer Relationship Management Learning Block 4 – Challenging Customers Learning Block 5 - Communication in Customer Service Learning Block 6 – Legal and Regulatory Concerns

Learning Block 1: Business and Economy 3 Learning Block 2: Transportation Modes 4 Learning Block 3: Transportation Economics 4 Learning Block 4: Transportation Service Markets -4 Learning Block 5: Transportation Technology 3 Learning Block 6: Transportation Regulations 4 Learning Block 7: Transportation and Global Supply Chains 4 Learning Block 8: Risk Management and Security in Transportation 4 Learning Block 9: Sustainability Issues in Transportation 3 Learning Block 10: Transportation Sourcing and Management 4 Learning Block 11: The Future of Transportation 3